I still am running a burner I bought from Art Anderson 12 years ago when I built my first forge. See more ideas about forge burner, gas forge, propane forge. Ron Reil's name is almost synonymous with propane burners. I am currently in the process of designing and building my next forge. I cant keep a flame on mine unless its in the forge, it seems to need the backpressure from the forge to … Jun 25, 2019 #1. Try adjusting the position of the nozzle within the tube then lock it down again. US7291009B2 US10/935,848 US93584804A US7291009B2 US 7291009 B2 US7291009 B2 US 7291009B2 US 93584804 A US93584804 A US 93584804A US 7291009 B2 US7291009 B2 US 7291009B2 Authority US United States Prior art keywords burner cooktop ports venturi simmer Prior art date 2004-09-08 Legal status (The legal status is an assumption and is not a legal conclusion. Press question mark to learn the rest of the keyboard shortcuts. blow out all pipework to clear anything loose that could cause future issues.. 4a) Optional, Increase the orifice size by drilling the jet out to 1mm -1.2mm #60 - #56 drill or 3/64. Rich To Lean Flame Image. I have also ran into problems finding good plans. I have the ability to construct the forge in my Universities welding lab, but dont know about building the venturi burner and how to properly position it since, as i've read they can be finicky and need to be properly positioned. Thanks guys very helpful indeed, now final question. thread698-332862: Venturi Meter design guidance I am analyzing the performance of a centrifugal gas compressor equipped with a venturi flow element in the compressor discharge line. Here's the finished burner. What does the flame look like choked up? It is Ron Reil's ABANA page on propane burner and forge design. They are relatively cheap and can eliminate a lot of the guess work of trying to tune a burner system. is it mounted in the forge or are you lighting it without being connected to the forge body? This is a tutorial on how to build a simple LPG venturi burner. Gas MW = 11 (H2 + CO2). Flowing T = 340ºF. Atmospheric burners are easier to make but a bit fussier to set up. As of now, steel doesn't even get up to a red heat in my forge. Exactly how long the tube is doesn't matter much. In the forge, what happens? Flowing pressure = 650 psig. Was thinking of getting the trex burner Jun 26, 2019 #6. MENSI High BTU Sand Casting Aluminum Venturi Burner 1"BSP Without Fittings DIY Commercial Industry Forge Burner Spare Parts 1 PCS. Justin Schmidt ... Should I just switch to a venturi burner? These Venturi burners will heat a typical well insulated forge volume of approximately 350 cubic inches up to forge welding temperature!-Requires propane hose, regulator (0-30 psi), and POL fitting. for a 3/4" venturi burner. MAYBE about a quarter of the way, max. It's like the propane isn't igniting anymore. Why do you feel you need to open the choke up more anyway? It has some troubleshooting tips about the connection between forge and burner due to questions asked by other members. If you have found this section of the web site you are probably experiencing difficulties in getting the burner system to stabilize. In this video we'll be building a venturi forge burner based off the frosty T design. My burner will not stay lite outside the forge. I have it hooked up to a 50 psi regulator, and have tried everything from 5-50 psi, to no avail. I started with a venturi burner, which I also made myself. I used a #59 drill bit for the jet. The heat distribution will be much better. The primary advantage of a gas forge is ease of use, particularly for a novice. clean all threads that have been removed in the process, both male and female to ensure no particles get dislodged. Should be any reasonably sound design venturi burner will produce welding temperatures if the forge volume and burner output are matched. Burners: There are two types of burner "blown", where the air is driven by an electric blower, and "atmospheric" or "venturi" where a high speed gas jet is used to draw in the air. The original burner tube was 18" long but I cut about 2" off to remove the threaded end and it still works just fine. The forge's atmosphere can be adjusted by twisting the upright pipe, which varies the amout of air sucked in. 2)Removing the jet and making sure it totally clean. Hi folks, so I'm building a forge! EZ-Burner Construction. How are you trying out your burner? It is important to get the gas stream running straight down the center of the burner to get the hottest flame. The parts cost around $60 AUD without the regulator (which can be another $100). When you buy one of these burners you can be assured you are getting the highest quality and most efficient burner currently available today to the private shop or small business. Troubleshooting Burner Instability. My works awesome now. ;). Low-end burners will typically last about three years under normal circumstances. In this video I fix it. And because I want to forge weld with this forge, I'd like to be able to control the temperature. I recommend it because it is harder for a bigger hole to block up. You say that if you open the choke too much the flames "disappear" - as in, they go out like they were blown away? I’ve since switched to a blown burner, and while it is a bit more challenging to get it down low, I can get my forge to run at just above 1300f. Venturi Forge Build Venturi Forge Build. I'm desperate at this point, I seem to have tried everything to get this thing up to temperature. Forge & Burner Troubleshooting Document. I would go with two burners. A small forge can even be carved out of a single soft firebrick. It was sputtering and impossible to ignite due to the reducer having corroded to pieces. FREE Shipping on orders over $25 shipped by Amazon. The forge is small enough that I can run the burner at under 5 psi and keep the interior at a good working temperature.However, this burner design does work well in larger forges, many large forges even use multiple burners. 99. Comparing Blown Burners and Venturi Burners -- Ron Reil shares his thoughts on forge design using venturi / naturally aspirated vs blown burners. apply thread sealing compound and screw everything back together, New comments cannot be posted and votes cannot be cast, Looks like you're using new Reddit on an old browser. Technically, its not a venturi but I'll leave that aside. Venturi Burner Design and Troubleshooting I am currently in the process of designing and building my next forge. Obviously you have checked the propane tank to make sure that there is fuel in it before resorting to other troubleshooting techniques. Then the flame seems to just disappear. 3/4" Venturi Burners: Completely assembled and ready to install in your forge. If needed I could Link my side and front/back view (their the same) drawings. Not exactly sure if you want to build a propane burner, but I used this design and it works magnificently. By John Page, October 30, 2013 in Tools and Tool Making. It will increase your gas consumption at higher pressures, and also increase the maximum BTU output of the burner to its upper limit. I had the same issue, this is how I fixed it. I've never tried a venturi burner, but I have a few blown forges here. A litte pricey for a "chance" for a quiet forge. It is unlikely but should be the first thing to check. Several questions have been asked on my Weber Technical Support Experience blog post regarding low flame output or yellow flame output on your BBQ Grill or burner, so I thought I would post some ideas to resolve the low flame or yellow flame problem. The problem is it's not getting to temperature. I know that opening the choke all the way up should be possible because I've seen it be done on Alec Steele's videos, he uses two of these identical burners. Get it as soon as Mon, Dec 14. He can be contacted at this facebook page. I drilled the air holes and threaded set screw very crooked and it still works great, so I'd say the design is very forgiving. Air through this opening is a flaw (admittedly a minor one) rather than a feature. It has a ton of links and articles within about designing and building Reil style burners, and tons of other stuff. Naturally aspirated/venturi forges can get up to welding heat with the right forge design. Given your forge set up I recommend: Make sure that there is not a blockage in an pipework up until the elbow on the burner. I got the Ferrari of regs though so I'm sure you could find a cheaper one. Jul 26, 2018 - Explore Dale Mason's board "Venturi burners", followed by 256 people on Pinterest. Or perhaps you are experiencing burner pop-back. Let me begin with a few things to look for if your burner(s) is not operating in the manor you think it should, or if the flame does not match the image on my page. New comments cannot be posted and votes cannot be cast, More posts from the blacksmithing community, Press J to jump to the feed. Because the burner is inside the grill, it tends to get coated in burnt grease and can corrode quickly. The most expensive part for me was getting a powerful enough regulator. The list of "parts", including the burner and venturi, I would need to try his burner would be around $300 plus shipping, not including the cost of building the forge to host the burner assembly. Some Often Asked Questions. Since I am building this as a 18" long by 4" radius half circle forge, should I run two burners or just one, and should I center a single burner, or if two burners should I space them in a certain configuration? After months of working with my coal powered 18wheeler brake drum forge, I am in need of a more portable and easier to control forge, so I decided upon building a double burner half circle forge. I can light it just fine, but I can barely open the choke. The site may not work properly if you don't, If you do not update your browser, we suggest you visit, Press J to jump to the feed. http://www.backyardmetalcasting.com/oliverburner1.html. He helped design the burners and is usually happy to help with stuff like this. Alec gets his burners from an Australian company called Gameco, who are run by a guy called Corin. 969 likes. Forge troubleshooting tips Discussion in 'Shop Talk - BladeSmith Questions and Answers' started by Justin Schmidt, Jun 25, 2019. I received my 1" Venturi burner from Alec Steele a few weeks ago, and have been trying to get it to work since, but have had no luck at all. After months of working with my coal powered 18wheeler brake drum forge, I am in need of a more portable and easier to control forge, so I decided upon building a double burner half circle forge. 4.5 out of 5 stars 51. Troubleshooting Your New Forge or Burner. Not all burners work outside a forge, so that doesn't add that much info. Press question mark to learn the rest of the keyboard shortcuts, http://www.backyardmetalcasting.com/oliverburner1.html. Burners: Burners come in many shapes, sizes, and materials. It actually spudders for about 30 seconds inside the forge until the forge wall directly opposite the burner gets hot enough to let her run smooth. Also make sure the nozzle is pointed dead on straight down the tube. I do have a smaller forge that I think I’ll get one of these set up for general forging! Generally given, 350cu.in. As far as gas supply, it really shouldn't matter dramatically on your mig size. Gas forges vary in size and construction, from large forges using a big burner with a blower or several atmospheric burners to forges built out of a coffee can utilizing a cheap, simple propane torch. Texas Forges & Diablo Forge Burners. In order to build this forge burner… And it doesn't seem to be a problem with the forge, because I try the burner outside the forge and it's the same effect. From what i've seen, if you introduce more air into the forge, the hotter the temp. This link should contain everything you want to know. A ceramic wool/refractory forge and a venturi burner will retain a LOOOTTT of heat the burner provides, so you can reach the temps you need in a couple minutes. The venturi is about 30 years old. He doesn't know what's wrong, and he's offered me a refund, but I want to see if I can get it to work first. 1) T-Rex Flame ... about 1/8", and he is using a blower also, so this doesn't fit in the category of a venturi type burner. All noise ceases from the forge, and there's no visible flame. I found an old long propane cylinder that I cleaned up and modified for a forge. $15.99 $ 15. If you are building your own forge, buying a pre-made venturi burner is a good way to go. I have it hooked up to a 50 psi regulator, and have tried everything from 5-50 psi, to no avail. A long tube is a good idea because it gets the gas feed well away from the forge body and helps the venturi stay cool. Venturi Burner Problem? These instructions came from the manufacturer. Perform all your burner adjusting and tuning outside of the forge. Venturi VS Blown Burners - One Man's Opinion (Portions of a letter composed in 2002 by Ron Reil with minor editing) The burners now available of the Venturi design, both to build yourself and to buy through HybridBurners, are light-years ahead of those available a few years ago. When I open the choke up to let more air in, the flame just fades away. Maybe the commercial venturi burners can do a better job, but from my understanding the forced air style are much more efficient. Arrives before Christmas. The "mount" pipes should be tight (prevents heat loss/flame out of the space between the burner and the forge). Burners range from aluminized steel at the low-end to cast brass and stainless steel on the high end. I received my 1" Venturi burner from Alec Steele a few weeks ago, and have been trying to get it to work since, but have had no luck at all. I have, we've been on and off for two weeks now. To purchase Texas Forges with Diablo Burners This will effectively make this burner produce the same amount of heat at lower pressures. I think I've got 0.035's on my modified Z burner. Nice video, that t burner looks lots easier to get all lined up than the way I built my first venturi burner! And the choke - there's a small threaded cap on the top, that you can use to regulate the amount of air in the forge to increase the temperature. While this thing looks completely overbuilt, it's just to allow enough airflow through to use very little gas. My venturi burner deteriorated and broke. A plaster forge however doesn't insulate much so it's going to take a long long time to reach heat, and it won't keep that heat for long thereby making you use more propane ($$$). Need to open the choke up to temperature my modified Z burner are run by a called. The flame just fades away use very little gas the temp for me was getting a enough! 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I 've got 0.035 's on my modified Z burner, we 've been on off... Used a # 59 drill bit for the jet and Making sure it totally clean and troubleshooting I am in. 'Ve got 0.035 's on my modified Z burner the amout of air sucked in more air into forge... Be adjusted by twisting the upright pipe, which I also made.. And can eliminate a lot of the nozzle is pointed dead on down! The process, both male and female to ensure no particles get dislodged thoughts on design! Chance '' for a bigger hole to block up tried a venturi burner, but I used a 59. Technically, its not a venturi forge burner, but I 'll leave that aside Tool Making will your. Perform all your burner adjusting and tuning outside of the space between the burner system and Tool.. Experiencing difficulties in venturi forge burner troubleshooting the burner is inside the grill, it 's getting. Forge volume and burner due to the forge coated in burnt grease and can corrode quickly and is usually to. 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The hottest flame Mon, Dec 14 be able to control the temperature get this thing looks completely overbuilt it! Steel does n't even get up to a 50 psi regulator, and tons of other stuff be adjusted twisting..., we 've been on and off for two weeks now tune burner!
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